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White smoke after replacing alternator

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Old Jul 16, 2022
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Unhappy White smoke after replacing alternator

Hi Everyone,
I have a 2004 Civic, I just finished replacing the alternator. I reconnected the battery and started it up to test it and have a small amount of white smoke about 20 second later although it seems to be coming from the exhaust on the left side of the alternator. I do get an odd burning smell but can't identify it. Both of the belts on the right side are turning.

I had all the classic signs of a bad alternator when it went out, flickering headlights, incorrect readings on the voltmeter, failing to charge the battery, etc. I don't believe anything was wrong with any other part of the engine but I suppose it's possible.

It was the original alternator, so I had to use PB penetrating spray on almost every bolt since some had never been removed. I tried to be careful with shop rags but there is no doubt that penetrating spray and WD-40 have sprayed on things it shouldn't have.

As a girl, this was a major feat to replace this alternator, so I am going to go cry for a hour, eat some ice cream and then will be back later to see if you have ideas..

What could I have screwed up? How do I test it and how much do I need to worry about the car starting on fire while I try to diagnose my problem?

Thank you so much for any insights you can offer.

Last edited by 2004civicgal; Jul 16, 2022 at 01:42 PM.
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Old Jul 16, 2022
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Re: White smoke after replacing alternator

Probably just overspray from the pb blaster burning off the exhaust
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Old Jul 16, 2022
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Re: White smoke after replacing alternator

And triple check all the alternator bolts are tight
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Old Jul 16, 2022
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Re: White smoke after replacing alternator

Originally Posted by Colin42
Probably just overspray from the pb blaster burning off the exhaust
Is it better to burn it a few minutes at a time or one longer session? How long would you guess it would take to burn off?

Should I check anything electrical before attempting a burn off session? Will I need a fire extinguisher handy?

And...thank you kind internet stranger for replying.
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Old Jul 16, 2022
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Re: White smoke after replacing alternator

Make sure you do this. Loose bolts will cause bad ground and fry your ECU

Originally Posted by Colin42
And triple check all the alternator bolts are tight
The smoke is likely the PB Blast burning off as mentioned above
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Old Jul 16, 2022
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Re: White smoke after replacing alternator

Originally Posted by 2004civicgal
Is it better to burn it a few minutes at a time or one longer session? How long would you guess it would take to burn off?

Should I check anything electrical before attempting a burn off session? Will I need a fire extinguisher handy?

And...thank you kind internet stranger for replying.
Just let it run in the driveway with the hood up and the car jacked up so you can see everything and keep an eye on it for 10-15 mins. As long as you don't see heavy smoke you're fine
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