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Ok, cat's out of the bag.... Surprise #3

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Old Dec 5, 2005
  #31  
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Originally Posted by Boilermaker1
Yeah, I'm probably going to buy into this. Problem is some of the stuff can't be done without the turbo bolted in (DP, charge pipes, etc....) but a lot of stuff can be approximated (fluid lines to the turbo, intercooler brackets, other brackets, pre-install clean up work, etc...) and related but uneffected systems (like the fuel and electronics) can be fully installed the weekend beforehand.
We were going to have a strategy weekend to figure out what we needed to do (and buy last minute), install stuff we could put in (I might have an interfooler for a few days), then do the big work and hope it works, if not, at least have a handle on the problem. My biggest fear is electronic gizmos and getting the thing to start and keep itself running long enough to get it somewhere that knows how to play with the computer. Mechanically, I've got a handle on fixing problems.
Thankfully, I take the train to work and if it doesn't run, I'll just have it towed to the shop and not worry about anything but the price to make it run.
haha... i had an "interfooler for a couple weeks You'ld be surprised how easy the e-maange is to get the car running. Mine fired on first try and idled perfectly
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Old Dec 5, 2005
  #32  
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yea, i have the greddy harnesses, but ive thought of the boomslang/dezod harness just because i wont have to hack up my oem wires.
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Old Dec 5, 2005
  #33  
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Originally Posted by Boilermaker1
Ok, I'll leak a little bit out....
No loud *** blow off valve. This is the only wrinkle in the whole thing. I'm gonna use a DV and recirc it into the turbo inlet. Why? Its quieter because its not an atmospheric vent and the rush of pressurized air keeps the turbo spooled.
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Old Dec 5, 2005
  #34  
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yea, sorry, my inner ricer forced me to get an HKS SSQV..
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Old Dec 5, 2005
  #35  
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Originally Posted by tfnaaf
hahaha.... its the stock valve from a 911 Turbo. Its not completely without some element of rice (or kraut, I guess), but it was cheap as hell and since a 996 turbo pushes 12 psi, it'll hold my 7 just fine, and for a very scant $34.11.



oops, did I just leak some more
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Old Dec 5, 2005
  #36  
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im looking forward to hearing mine at 12+psi this summer i hope!
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Old Dec 5, 2005
  #37  
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you're going internal w/g boiler?
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Old Dec 5, 2005
  #38  
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Thats affirmative.
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Old Dec 5, 2005
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oh boo...
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Old Dec 6, 2005
  #40  
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Oh crap you told everyone? LOL I remember hearing it the first time, I fell outta my chair
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Old Dec 6, 2005
  #41  
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Originally Posted by TheSmuggler
Oh crap you told everyone? LOL I remember hearing it the first time, I fell outta my chair
As far as remember, TFNAAF runs same brand intercooler.
But IMO, IC brand doesnt play big difference in performance.
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Old Dec 6, 2005
  #42  
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Uhhh, actually I was talking about Boiler telling people lol
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Old Dec 6, 2005
  #43  
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Well I was going to wait until I had a huge pile of parts then just post that, but I'm gonna need some answers, so I figured I'd just break the news.
The grandiose entrance will come when the car is done.
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Old Dec 6, 2005
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Haha, good luck bro
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Old Dec 6, 2005
  #45  
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wow, i never saw this coming.
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Old Dec 6, 2005
  #46  
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Ok... basic parts list (because I don't know everything yet). I guarantee some stuff will change, but the big stuff probably won't.

To keep the car from blowing up, I'm going with the standard issue Boost upgrades, K-series injectors, in my case TSX 340s and E-manage with the Dezod full PNP harness. Simple, it works well and I don't have to screw with a lot of things.

For pressure, I just gotta go with some good ****. Garrett's GT28R. Oil and water cooled, inconel impellers, the works. Internally wastegated and set to a happy 7 PSI.
Simplicity rules the rest of this. HKS manifold, which I'm sending to get Jet Hot coated, we're making a downpipe to mate the turbo to the stock downpipe somewhere under the engine (we'll just cut and weld to fit. I'm keeping the stock cat and all emissions hardware in place (DC/VA emissions). Side mount intercooler (I'm thinking on the order of 8x10x3.5) kinda where the battery tray used to be (right side, down below, just infront of the wheel but not in the bumper cavity), it'll be ducted for clean air flow from under the car, DIY charge piping. I'm going to use a Diverter Valve (AKA Recirculating Valve) and purge excess boost back into the turbo inlet. Its quieter and it keeps the turbo spooled up between gears.
The car already has an oil cooler, I have no worries about overheating at all.
I'll probably run stainless oil lines and rubber water lines.
My Defi-link has a good handle on monitoring things, I'll add a boost gauge and an AEM Uego to keep an eye on more stuff.
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Old Dec 6, 2005
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Hmmmm. Most BOV's offer a recirculation valve and hose. Also if you have an open element filter, even though you are reciruclating, you will get some noise, in some cases justa s loud as atmospheric BOV's. Don't ask me how it works, but I've heard both a covered filter and an open element with a recirc, and the covered one is muffled, but the open element sounds a little loud....
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Old Dec 6, 2005
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Damn, everyone is going boost these days.

I've been boosted for almost 2 yrs and I had fun. I wish i could get rid of it now, because i am bored with my car.
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Old Dec 6, 2005
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I'm bored of your wife.....




















*runs*
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Old Dec 6, 2005
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Originally Posted by TheSmuggler
Hmmmm. Most BOV's offer a recirculation valve and hose. Also if you have an open element filter, even though you are reciruclating, you will get some noise, in some cases justa s loud as atmospheric BOV's. Don't ask me how it works, but I've heard both a covered filter and an open element with a recirc, and the covered one is muffled, but the open element sounds a little loud....
Vs. an atmospheric dump, a recirc of any kind is quieter, which is the point... to NOT attract attention. It's going to make a little noise. Pressure popping open any sort of valve is going to make an air rushing sound, but running it through a hose and into another pipe is going to be a heck of a lot quieter than dumping it through a horn shaped opening designed to make noise.
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Old Dec 6, 2005
  #51  
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Originally Posted by Boilermaker1
Too many people were noticing the increasing frequency with which I was visiting this forum. As a result I got a lot of "whats going on" PMs, so I'm just putting the rumors to rest.

Details later still....

I knew what he was doing when he bought my TSX injectors.
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Old Dec 6, 2005
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Boilmaker Dont go With a HKS manifold I had one they are ****... There is soo little room for your turbo and waste that you will have to cut some front core bracing... it sucks.
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Old Dec 6, 2005
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Originally Posted by ImportRacer2123
Boilmaker Dont go With a HKS manifold I had one they are ****... There is soo little room for your turbo and waste that you will have to cut some front core bracing... it sucks.
Mine fits with no issues. Its close to the brace but it dont hit it.... Here is a picture of it ...http://myweb.cableone.net/tfnaaf/images/DSC00187.JPG I think i bent mine forward with a pry bar about .25" or so and i know have about .5" clearance. And as far as performance from the HKS i think my numbers speak for them self, consider its an auto trans and only 7psi!
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Old Dec 6, 2005
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Link does not work.
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Old Dec 6, 2005
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In the picture it doesn't look like that close of a fit, but the pic is zoomed in quite a bit. Tom I looked at your pictures and it looked like it fit fine, unless you did some severe hammer work that I didn't notice.
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Old Dec 6, 2005
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Originally Posted by Boilermaker1
In the picture it doesn't look like that close of a fit, but the pic is zoomed in quite a bit. Tom I looked at your pictures and it looked like it fit fine, unless you did some severe hammer work that I didn't notice.
I'll go try to take a clearer picture..... brb
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Old Dec 6, 2005
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Originally Posted by tfnaaf
I'll go try to take a clearer picture..... brb
Here is the picture you can see that there is plenty of room. You can see the indentation that i made but from this view i guess it wasnt really needed. The additional clearance my aide in the install of the turbo. But i was able to install my manifold, turbo and downpipe alla s an assembely !

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Old Dec 6, 2005
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Tom, you're a machine. I'm gonna owe you a case of beer by the time I'm done with this.
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Old Dec 6, 2005
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Originally Posted by Boilermaker1
Tom, you're a machine. I'm gonna owe you a case of beer by the time I'm done with this.
Digital cameras are soooo handy thank GAWD for garages its COLD outside!
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Old Dec 6, 2005
  #60  
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Originally Posted by civic01vtec
Damn, everyone is going boost these days.

I've been boosted for almost 2 yrs and I had fun. I wish i could get rid of it now, because i am bored with my car.

that what i said. you need a sti
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