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Exhaust Leak!!! Please Help!

Old Jan 18, 2005
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Exhaust Leak!!! Please Help!

ok, so i've been having this problem since i got the turbo on. the friggin turbo downpipe doesn't seal to the pipe that connects with the CAT (i have the megan racing resonator cat)...

there's about half an inch gap, the exhaust seal ain't cuttin it, I doubled it and still leaking worse than one... so I kinda thought of using a HIGH HEAT SILICONE HOSE TO USE AS MY SEAL, it worked for about a month untill last week at the illegals where it started leaking again...


i was thinking about taking my turbo out and weld my turbo downpipe to the cat, but the problem is how to put it back on... is there any other friggin way to do it?


is it just me or is there any other SF Kit owner out there that has the same problem? and how did you connect your exhaust that seals perfectly??? I appreciate any help! thanks!

Last edited by pnoyster2k1cvic; Jan 18, 2005 at 08:30 PM.
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Old Jan 18, 2005
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try using a flex pipe, your local muffler shop should be able to set that up for you
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Old Jan 18, 2005
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Originally Posted by SODJAZERO
try using a flex pipe, your local muffler shop should be able to set that up for you
thanks bro!

I've seen those before... I think I know what you talkin about... is there anybody out there, using this? and any feedbacks?
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Old Jan 18, 2005
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ummmm..... exhaust leaks don't cause probs on turbo'd cars... it's like having an e-cutout just getting the exhaust pressure out fasting... it's prob even helping you spool faster than hurting you
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Old Jan 19, 2005
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actually a couple days ago, I pulled the exhaust off and found my dp (from SF) hanging on by a thread so my friend welded it back together and we put the exhaust back on...I had a NASTY exhaust leak...like LITERALLY hanging by ONE THREAD
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Old Jan 19, 2005
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yeah you can add some pipe to weld it or flex. Or you could weld the cat to the downpipe. thats what I have, but the leak shouldn't hurt performance.

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Old Jan 19, 2005
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if i remeber correctly the best exhaust for a turbo is none at all.
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Old Jan 19, 2005
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^ thats what corkey bell says, but thats not what the PO PO and emissions say.
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Old Jan 19, 2005
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lol... exactly... so i don't know why these tools are worried about their PERFORMANCE from an exhaust leak... if anything it's only helping them as i stated in my previous post... oh well, i can see why they wanna fix it, just so it's correct how it's supposed to be, but for the time being it's not hurting performance
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Old Jan 19, 2005
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Originally Posted by REDchirp
lol... exactly... so i don't know why these tools are worried about their PERFORMANCE from an exhaust leak... if anything it's only helping them as i stated in my previous post... oh well, i can see why they wanna fix it, just so it's correct how it's supposed to be, but for the time being it's not hurting performance
cuz an open downpipe sounds like shiet - that's why....
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Old Jan 20, 2005
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Originally Posted by opto_isolator
cuz an open downpipe sounds like shiet - that's why....

doesnt sound that bad...
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Old Jan 20, 2005
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to most enthusiasts running open DP and open Dump is the best way to go, who cares about how loud it is, unless your afraid of the cops, and in that case, don't mod you car to go fast, waste of your time
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Old Jan 20, 2005
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Originally Posted by opto_isolator
cuz an open downpipe sounds like shiet - that's why....
^^^^^^waaaaaaaaaaahahahahaha that too it sounded like a tin can with a PUFF! PUFF! sound effects


yeah performance right now sux, coz the air exits so quick that I'm runnin super lean, I can't even go past 4k RPM coz the idiot light goes straight to LEAN, but 3500 and below is fine... and I can't get my **** dynoed when my exhaust is not sealed right...


thanks for all the help guys, truely appreciated here... and I'll go with the flex pipe... I will definitely do this asap...
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