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My $2.29 front Koni insert fix

Old Mar 13, 2005
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My $2.29 front Koni insert fix

So after eliminating just about all of the noises when I installed my Koni's, I had one left. What happened to me was the top of the insert started developing some play in it after a year or so and started making noises. The noise would occur when I would make a really slow turn(like turning into a parking lot) or when I was reversing and turning(like backing into a parking space). This is after making sure that the bottom bolt that holds in the insert was torqued correctly along with every bolt and nut and fix you could imagine. So, here's what I did. I took my insert out and cut two slots about a 1/2" down from the top on my strut housing. I reinstalled the insert and put a 2" muffler clamp around the two slots I made on the housing. Then I just tightened the clamp enough to hold the insert from ever moving. This actually will help make the insert more secure within the housing and if the bottom insert bolt was the ever come out or become loose, I'd still be safe. Looks ghetto, but I feel more safer now and have no more noises now.

If you have Konis and want to try this fix, a word of caution. The Koni instructions say to cut 40mm off he top of the housing. I didnt do that, instead I cut mine at 30mm so I would have more support. So I dont know if the muffler clamp would have enough room to clamp on properly.

Anyways, here's some pics of what I did..







If you have any questions or comments.. lemme hear em.
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Old Mar 13, 2005
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lol my kind of job... nice..
see you even got the spring isolators zip tied on
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Old Mar 14, 2005
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LOL thanks

All I need is some duct tape and maybe a little chaulking and I'd be set
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Old Mar 14, 2005
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hot stuff yo!
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Old Mar 18, 2005
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hm... you don't have the rubber gasket to hole the koni in place?
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Old Mar 18, 2005
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Thats actually not a rubber gasket, its a dust cover to keep crap from falling in between the housing and insert. I do have mine installed, I just folded it out of the way for the pictures.
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Old Mar 18, 2005
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Originally Posted by flotsamm
Thats actually not a rubber gasket, its a dust cover to keep crap from falling in between the housing and insert. I do have mine installed, I just folded it out of the way for the pictures.
oh then how did you put it back on after u put on the clamps?
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Old Mar 18, 2005
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If you look closely in the above pics, you can see the dust cover is rolled up out of the way. After I put the clamp on, I just rolled it back down.
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