The Joys of 11 Year Old Japanese Wiring

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Old Feb 22, 2016
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The Joys of 11 Year Old Japanese Wiring

Replaced both front and rear drivers side door lock actuators to fix my non-functioning power locks. Drivers front door was now working properly but the drivers rear was still dead
Ripped the door harness apart to discover one of the wires was broken completely and another wire the insulation was broken exposing the copper.

So I cut all 5 wires and spliced in a new section that will (hopefully) prevent future issues.

If the wires break again I'll buy a new harness for each rear door. They're only like $30 each.

There's an awesome youtube video that shows you how to pull the wiring here:
(Not my video)
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Old Feb 22, 2016
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Re: The Joys of 11 Year Old Japanese Wiring

Harness replacement is ezone approved.... and likely much easier then splicing.
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Old Feb 22, 2016
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Re: The Joys of 11 Year Old Japanese Wiring

Ezone approved?

I spliced the harness because it didn't really cost me anything and I wanted to see how well it would hold up. I didn't feel like spending $30 + tax and waiting a week for a part to show up.
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Old Feb 22, 2016
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Re: The Joys of 11 Year Old Japanese Wiring

Repair looks good, Did you get the plastic loom/cover back on easily over the splices ??

Very tight tolerance.
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Old Feb 22, 2016
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Re: The Joys of 11 Year Old Japanese Wiring

Thank you!
The wires were only covered by the rubber boot when I pulled it apart. I gave the wires a quick wrap of electrical tape before I slid the boot back up and taped it back on to the plug. It was definitely easier sliding the boot back on than it was pulling it back originally.
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Old Feb 22, 2016
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Re: The Joys of 11 Year Old Japanese Wiring

Originally Posted by Colin42
Ezone approved?

I spliced the harness because it didn't really cost me anything and I wanted to see how well it would hold up. I didn't feel like spending $30 + tax and waiting a week for a part to show up.
Meaning I will never again waste even 10 minutes of my time to patch up a harness that only cost $30.


When I think this way it's because of labor cost in the shop.
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Old Feb 22, 2016
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Re: The Joys of 11 Year Old Japanese Wiring

Originally Posted by ezone
Meaning I will never again waste even 10 minutes of my time to patch up a harness that only cost $30.


When I think this way it's because of labor cost in the shop.
Didn't realize Ezone was a person, my bad

I agree with your perspective, but I'm broke if/when it breaks again I'll get the harness.
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Old Feb 22, 2016
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Re: The Joys of 11 Year Old Japanese Wiring

I do not want to know the # of wires contained in a 06 and later Civic sedan that have the mirror controls on the door.... Scary.
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Old Feb 22, 2016
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Re: The Joys of 11 Year Old Japanese Wiring

Originally Posted by CraigW
I do not want to know the # of wires contained in a 06 and later Civic sedan that have the mirror controls on the door.... Scary.
Those civics have multiplexed door wiring. This is designed to cut down on the number of wires. Little computer brains talking to each other using voltage signal and pure magic/voodoo to control parts of the car.
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Old Feb 22, 2016
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Re: The Joys of 11 Year Old Japanese Wiring

Originally Posted by CraigW
I do not want to know the # of wires contained in a 06 and later Civic sedan that have the mirror controls on the door.... Scary.
Agreed, I hate playing find the wire.
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Old Feb 22, 2016
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Re: The Joys of 11 Year Old Japanese Wiring

Originally Posted by mcnoople
and pure magic/voodoo
It's UFO technology.
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Old May 16, 2016
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Re: The Joys of 11 Year Old Japanese Wiring



fullsize pictures added for the curious
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Old May 16, 2016
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Re: The Joys of 11 Year Old Japanese Wiring

The same thing happened to the rear drivers door in my gf's 02. I pulled the harness and spliced it all back together to no avail. Picked up one at the junkyard and all was well. Given it probably didn't work cause of my hack soldering job.
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Old May 16, 2016
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Re: The Joys of 11 Year Old Japanese Wiring

Originally Posted by MassCivic
The same thing happened to the rear drivers door in my gf's 02. I pulled the harness and spliced it all back together to no avail. Picked up one at the junkyard and all was well. Given it probably didn't work cause of my hack soldering job.
Still working as of 3 months ago now so fingers crossed. If it stops working again then I'll go and buy the harness. Good soldering is a useful skill to have.
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