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Replacing the exhaust donut bellow the manifold (hatch 2.0L)

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Old Sep 17, 2022
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Replacing the exhaust donut bellow the manifold (hatch 2.0L)

Good morning from Winnipeg Canada

Own a 2003 civic Sir 2.0. Hatch
Had some noise form the exhaust system found the leak with soap and water trick
removed the old donut and attempted to put in the new
Question is the recommended donut in the picture bellow. How tight of a fit is it normally? Do I have to hammer it on? It appears to be small because I'm damaging the inside as I'm trying to rotate / push / the donut on.
Lookong for advice on this

Car history owned it for 1 year before that 7 years my brother sat in his driveway untouched before that no clue



The old donut. I had to remove it with a hammer and chizel normal? This is where the leak was

The recommended donut from part source and piston ring
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Old Sep 17, 2022
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Re: Replacing the exhaust donut bellow the manifold (hatch 2.0L)

did you get the part for the 1.7 L engine or the 2.0 engine? Common mistake, hatch cars have lots of parts that are not common to other civics of this generation.

That seal is made to a tight fit, it deforms to seal better, BTW
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Old Sep 17, 2022
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Re: Replacing the exhaust donut bellow the manifold (hatch 2.0L)

The seal deforms quite easily, don't worry if it's not quite perfect.
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Old Sep 17, 2022
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Re: Replacing the exhaust donut bellow the manifold (hatch 2.0L)

Originally Posted by sdaidoji
did you get the part for the 1.7 L engine or the 2.0 engine? Common mistake, hatch cars have lots of parts that are not common to other civics of this generation.

That seal is made to a tight fit, it deforms to seal better, BTW
I specified thr 2.0 engine. I'll put it in the Jack stand today see if I can deform it into place. Thanks
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