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Have you ever pressure-tested a heater core before installing it?

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Old Jun 21, 2020
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Have you ever pressure-tested a heater core before installing it?

I replaced the heater core in my 2000 Civic HX and got a brown puddle for my trouble. My old one didn't do that, so the new one is actually worse!
Testing it seems straightforward enough, two rubber corks, a Schrader valve, and a bike pump. Drill a hole for the Schrader valve in a cork, plug both ends, and pump to the pressure rating on the radiator cap.
Had I done this in the first place I could have sent it back for a warranty replacement before I installed it!
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Old Jun 22, 2020
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Re: Have you ever pressure-tested a heater core before installing it?

Brown puddle? I've never seen brand new coolant that is brown, so I assume that's some old old old green stuff in there. Does it stink too?
Cooling system neglect may explain why the original heater core went bad in the first place.
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Old Jun 22, 2020
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Re: Have you ever pressure-tested a heater core before installing it?

I replaced the radiator and bypassed the heater core three years ago. Some rust came out of the hoses when I connected them to the new heater core.

I did not smell anything yesterday, but today when I went to change the towel and air out the car it definitely smelled.

Also, I only put distilled water in there once I realized that the cooling system failed. I did not want to spill coolant all over.
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Old Jul 9, 2020
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Re: Have you ever pressure-tested a heater core before installing it?

Hey guys, I thought that I figured out how to properly test a heater core before installing it. I trimmed down a Schrader valve to fit in one hole, inserted a rubber plug into another, and used these two mending braces, bolts, washers, and nuts to keep the Schrader valve in the hole. The cooling system is rated for 16 PSI, so I took the bike pump to 16 PSI, set a timer for an hour to ensure that the core holds pressure, and just a few minutes later the pressure was gone.
Is the problem with my core or my rig?
Oh! How do I remove a rubber stopper from a hole?! My rig pushed it almost all of the way in! Name:  DAySJak.jpg
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Old Jul 9, 2020
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Re: Have you ever pressure-tested a heater core before installing it?

Originally Posted by Xist
Hey guys, I thought that I figured out how to properly test a heater core before installing it. I trimmed down a Schrader valve to fit in one hole, inserted a rubber plug into another, and used these two mending braces, bolts, washers, and nuts to keep the Schrader valve in the hole. The cooling system is rated for 16 PSI, so I took the bike pump to 16 PSI, set a timer for an hour to ensure that the core holds pressure, and just a few minutes later the pressure was gone.
Is the problem with my core or my rig?
Oh! How do I remove a rubber stopper from a hole?! My rig pushed it almost all of the way in!
HOW would someone locate an air leak in a tire?
Pressurize it.
Spray it down with a mixture of dishsoap and water, see where bubbles form
OR
Dunk the whole mess underwater and see where the air bubbles come from

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Old Jul 9, 2020
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Re: Have you ever pressure-tested a heater core before installing it?

The heater core fins trap a great deal of air and I would be unable to distinguish leaking air from bubbles just trapped by the fins.
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Old Jul 10, 2020
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Re: Have you ever pressure-tested a heater core before installing it?

Originally Posted by Xist
I would be unable to distinguish leaking air from bubbles just trapped by the fins.
Think less

Bubbles from trapped air would eventually stop.
Bubbles from an active leak would be seen as long as you keep pumping air in.
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