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!!!!! Cracked my OEM air box by trying to open it.

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Old 06-25-2004
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!!!!! Cracked my OEM air box by trying to open it.



rant mode on...

Unbelievable. I go to unscrew the top of the factory airbox (which I've done several times before, all successfully), and all of a sudden CRACK - and the screw won't unscrew and there's a crack in the plastic. What the frick was Honda thinking when they designed this thing! I could see if I was overtightening it, but I was unscrewing it! Now I'm stuck with a dilemma... I hate aftermarket intakes, but I definitely dont have much confidence in this design now. Blah.

rant mode off.
Old 06-25-2004
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are you within warranty??

which part broke?? (top-half or bottom-half)




Old 06-25-2004
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I am within warranty - 3K miles left, and about a month left. It looks like the top part broke... actually, hell, I'll go snap a pic.
Old 06-25-2004
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if your in warranty...they will replace it (tell them to check their bulletins for the repair memo)





i had to do this and mine was at 35,893mi
Old 06-25-2004
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Here's a pic...

http://www.ramarch.com/greg/airbox%20002.jpg

So they're not going to feed me a bunch of BS about how I clearly broke it due to negligence? Is there a TSB or some sort of documentation on the part being faulty?
Old 06-25-2004
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that looks like the top part that is cracked...

when i found that mine was cracked, i went in for an oil change (LOF)...when they tried to check the air filter, they saw that it was all busted...they called the Service Advisor and asked him to send it through as a warranty claim since there is a bulletin to swap-out the air-box due to a manufacturing defect




Last edited by FALKEN; 06-25-2004 at 03:01 PM.
Old 06-25-2004
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Cool... I'll have to give that a try. Thanks for the heads up.

So now I'm at 1) airbox replacement, 2) new seat rails due to rocking, 3) steering wheel clicking sound, 4) clutch squeak, 5)... give it time, i'm sure there will be a 5.
Old 06-25-2004
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If the warranty stuff doesnt work out you can buy the part at the dealer or online at:

http://www.hondaautomotiveparts.com/...y5=AIR+CLEANER

got all the same problems with my civ...its all good
Old 06-25-2004
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It's not all good... Rather annoying quality issues for such a "quality" brand.
Old 06-26-2004
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i broke mine too, just like urs, then took me almost 1hours to pull that screw out.......i dont think that dealer is goin to replace that staff....cuz human error,, "over torque"
Old 06-26-2004
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I have a full stock air box for sale $35 shipepd
Old 06-26-2004
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Originally Posted by MIT
i dont think that dealer is goin to replace that stuff...
they will if he is under warranty (they have a bulletin on it)
Old 06-27-2004
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why would he buy a full used assembly when he can buy a brand new lid, which is all he needs for $20
Old 06-27-2004
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Exactly. That's precisely why I intend on just buying a new lid. It's a good thing I put off my misc. part order through College Hills a little while longer.
Old 06-30-2004
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yeah mine broke too, but it was the bottom, the retainter that the screw goes into cracked out of the housing. grrrr, took it to the dealer and fixed under warranty
Old 07-11-2004
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Originally Posted by MIT
i broke mine too, just like urs, then took me almost 1hours to pull that screw out.......i dont think that dealer is goin to replace that staff....cuz human error,, "over torque"
How did you get the screw out after it cracked? Mine is still stuck and when I turn the screw it just bulges out through the crack. This ticks me off, my car is only 2 months past warranty but with only 45,000 km. I also have a squeeking in my rear shocks I noticed today too. Doh!!
Old 07-11-2004
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Majestic sucks and hasn't gotten me my cover yet, so I'm still working on this project. It 'bulges' on mine too - I thought that part was in the top, not the bottom? Looks like I might be in the market for a whole assembly after all.
Old 07-15-2004
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Same thing happened to me two weeks ago. I went to unscrew all of the screws, and noticed that they kept spinning, without coming out. Each of the screw casings had cracked (i.e. the plastic). I took my car to Honda and complained about it. The service manager told me that many people have had this problem, and that it is a defect with the OEM part. They refused to fix it under the extended warranty, but I complained enough that I only had to pay for the part (upper and lower casing), and not the labour.
Old 07-23-2004
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Ya, I went in to the dealer and they wouldn't fix it either because my warranty just finished. They tried to make it sound like this issue just affected my car only and that they had never seen or heard of this problem happening before. What the heck is wrong with all these dealers and totally contradicting each other?

Anyway, I too complained enough that (opposite to the above post) I would only have to pay labour and they paid the part. I have an appointment booked for Monday so we'll see how much labor is. According to the TSB it should only take 0.3 units of time. Hopefully this will be much less than the $101 they quoted me for the part (had I paid for it).
Old 07-23-2004
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$101 sounds right, regardless of how long the book time is they always round up to an hour. so $65 labor, $25 parts, then other crap they usually include
Old 07-23-2004
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I got the replacement lid from Majestic (they finally sent it) for $25ish, and I got the bottom part of the box from Streetglower on For Sale/Trade forum for $10. It doesn't make any sense to pay that much when the parts are so easy to change. If anything, just tell them you want the parts, and you'll take care of the labor by yourself.
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