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Oil Pan Leaks With New Gasket and Pan

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Old Dec 16, 2019
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Oil Pan Leaks With New Gasket and Pan

Car : 2003 Honda Civic EX VTEC

After replacing the oil pan, oil pan gasket and using a 1 hour cure time RTV where the casting meets on four sides and some in the four corners of the curved part I have a leak catty-corner where the casting lines are. That is driver side front of the car and passenger side towards the rear of the car on the pan.

I torqued the bolts to 10 Nm in three passes 6N*m, 8 N*m and 10 N*m. I used the tighten from inside to out pattern.

What I suspect. The RTV was not enough? My torque wrench is not correct. This is not a problem since I have multiple. My oil pan is not true or the bottom of the engine is very off.

I would like to know the part number for an OEM oil pan gasket. Should I use Hondabond instead? Should I place the silicone gasket on both sides of the rubber gasket?
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Old Dec 16, 2019
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Re: Oil Pan Leaks With New Gasket and Pan

Look here for OEM part #

https://www.hondaautomotiveparts.com/

OEM gasket is always best. I would replace all gaskets and use Hondabond.
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Old Dec 17, 2019
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Re: Oil Pan Leaks With New Gasket and Pan

Dont use a gasket.

-drain oil
-remove pan
-dry both sides with shop towel
-use degreaser on both sides
-remove degreaser with alchohol spray
-rtv the entire pan lip, make sure to loop inward around the bolt holes
-install oil pan, finger snug.
-let sit 24 hours
-torque to spec.
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Old Dec 19, 2019
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Re: Oil Pan Leaks With New Gasket and Pan

mac25, thnanks for the instructions. After calling the dealership searching for this gasket. They said the EX model has no gasket. This make sense why I could not find an OEM gasket online only various aftermarket gaskets. The person I spoke to said they use Hondabond on the oil pan. Thanks for the helping everyone.
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Old Dec 19, 2019
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Re: Oil Pan Leaks With New Gasket and Pan

Yeah, OEM gasket on the D17A2 (01-05 ex engine) is just a bead of RTV (hondabond) on the mating surface of the block to the pan. Last time I took off the oil pan on my 2002, I just used some permatex minute gasket and it sealed just fine. The most fun part is making sure you get all the old gasket material off
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