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Cutting the metal on the doors (Pics up)

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Old Aug 25, 2004
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Cutting the metal on the doors (Pics up)

...Can I cut speakers holes in the doors with a standard jigsaw or dremel?

thx


Last edited by fonto; Sep 6, 2004 at 06:32 PM.
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Old Aug 25, 2004
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A dremel or rotozip will be much easier than a jig imo, but any of those will work, providing you have the right blade on it.
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Old Aug 25, 2004
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Dremel worked great for me. Used the diamond cutter bit. Noisy as all hell, but nice clean cuts.
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Old Aug 25, 2004
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yea use a dremel......with fine teeth bit
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Old Aug 25, 2004
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I would suggest using the dremel but a jigsaw with the right blade will also work.
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Old Aug 25, 2004
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whatcha puttin in?
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Old Aug 25, 2004
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Originally Posted by DoubleDeuce2k2
whatcha puttin in?
Speakers I show you after I put it in.

Anyway, can someone post a pic of the right piece to use for the dremel?
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Old Aug 25, 2004
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any "bit" style blade for cutting metal. Home Depot usually has them, either under the roto-zip or dremel brand.
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Old Aug 25, 2004
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Originally Posted by Mystic3030
any "bit" style blade for cutting metal. Home Depot usually has them, either under the roto-zip or dremel brand.

Like these?
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Old Aug 25, 2004
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I used a jigsaw (on my old car) but I'm sure a dremel will work better
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Old Aug 25, 2004
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Originally Posted by fonto
Speakers I show you after I put it in.

Anyway, can someone post a pic of the right piece to use for the dremel?
everyone puts speakers there, put in a fridge or something

like mystic said, they look like a drill bit. rotozip packs more oomph (5A motor vs. maybe 2A) but both should get the job done. those bits are a frickin rip though, be careful not to break too many. the cost of those bits may be one reason to use a jigsaw.
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Old Aug 25, 2004
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Fonto, this is the bit you want: http://www.dremel.com/productdisplay...1&Color=CC0000

Your link just went to the main dremel site, so I donno if you found the bit I just linked to or not. But good luck, and be carefull, thats gonna throw a TON of sparks.
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Old Aug 26, 2004
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I recently purchased Kappa Perfect 6.1 and they didnt fit in my doors, I was warned strongly against cutting the metal in the door as it will rust very quickly.
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Old Aug 26, 2004
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So get some clearcoat or primer and seal the bare metal...no biggie.
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Old Aug 27, 2004
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I use a dremel with a cutoff wheel... jig saw or air body saw would work fantastic too


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Old Aug 27, 2004
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Originally Posted by Mystic3030
So get some clearcoat or primer and seal the bare metal...no biggie.
Perhaps its that I live in Canada, the amount of snow that goes down my door in the winter,just pray your door doesn't rust!
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Old Aug 27, 2004
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hell, I live in sunny california, ive noticed how easily the door corrodes compared to every other part of the car......
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Old Aug 30, 2004
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Ok, so this is why I was asking about cutting into the doors...



I picked up the speakers for $109, and I picked up this JBL BP 180.2 amp for $109 too...



...The magnets are HUGE on the woofers...I am a little nervous about if I can do this right, and cut the right size holes

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Old Aug 31, 2004
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check my pics, mike. those are Gabi's doors, we added one inch spacers on top of hte metal, and was able to get the door panel back on just fine, no issues.

And that gave us enough space to fit Kodas in those doors. three inches of depth




its teh one on the left. your kickers will fit totally fine
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Old Aug 31, 2004
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Cool, the main thing I am worried about is cutting the metal and getting the whole right. I like the way you did it with cutting the lines and hammering the edges out...it seems to make the most sense it I want to do it easily.

The good thing is that the speaker is only 2" deep...so there is a good chance that I may not even need a spacer
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Old Aug 31, 2004
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youll want one, it makes cutting the hole easier, and matching the speaker up to get a good seal
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Old Aug 31, 2004
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Thanks WR...I made some spacers today out of 3/4" MDF...however, I won't be able to install the speakers until next week
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Old Sep 6, 2004
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pics of the finished product...pics here
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Old Sep 6, 2004
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Looks good...

3-way system now?
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Old Sep 6, 2004
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Originally Posted by MegaHurtz
Looks good...

3-way system now?

Yeah, it's a 3-way
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Old Sep 6, 2004
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How does it sound? I take it you don't have the tweeters up in the sail panels anymore

What deck do you have?
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Old Sep 6, 2004
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Stupid question probably, how did you get the spacer to stay on the panel? Also, nice setup man! I've always installed my own ****, but I've never custom made my own spacers or ****, just used the stock spacers, but I'm looking to get bigger front speakers.

jDoG
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Old Sep 7, 2004
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I hope yuou took lots of pics, I got WASTED at SQ this weekend for not having enough pictures.... even pictures as stupid as ones of the speakers in place to show that I put four screws into the speaker instead of two.....
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Old Sep 7, 2004
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good job man
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Old Sep 7, 2004
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Man, I replied to Megahertz questions a few times and the site kept losing the post...so I gave up

thejdog, I drilled holes in the spacer and put a screw strait through it into the sheet metal.

WR, The only pics I took are on my SD webpage...I prolly should have taken more, but I hate taking pictures when installing stuff. I don't know if I am going to enter to many more SQ comps...I wanted to choose after that last comp to do either SQ or SPL...and I just don't have the time, money, and skills to compete seriously in SQ...SPL is a lil easier...but I am always shooting for SQL
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