7th Generation Civic 2001 - 2005 In the years from 2001 to 2005 Honda released it's 7th Generation Civic.
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Spring Bolts snapped, can't get nut off exhaust connection

 
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Old May 4, 2018
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Spring Bolts snapped, can't get nut off exhaust connection

Replacing my oil pan I had to disconnect the exhaust and had to take out the two spring bolts holding it up. They both snapped and now I am not able to get the nut off the top. I can turn it but the whole thing turns. I tried a nut splitter and broke the nut splitter. Any other ideas on getting this out? Thanks
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Old May 4, 2018
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Re: Spring Bolts snapped, can't get nut off exhaust connection

Cut off wheel, cut off the nut +bolt, try not to get the flange. use a normal nut and washer or a flange nut. Had to do this on my girlfriend's car.
Old May 4, 2018
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Re: Spring Bolts snapped, can't get nut off exhaust connection

Cut it off with what?
Old May 4, 2018
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Re: Spring Bolts snapped, can't get nut off exhaust connection



or a grinder?
Old May 4, 2018
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Re: Spring Bolts snapped, can't get nut off exhaust connection

I believe those nuts are actually welded to the manifold, they are not meant to come off. As Colin42 mentioned you will have to cut them off, I used a dremel for this. Then replace with a regular nut and bolt, or replace with an actual bolt/spring kit ($5 on RockAuto).
Old May 4, 2018
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Re: Spring Bolts snapped, can't get nut off exhaust connection

drimmel might be the only way I could get off the nut on the right. there isn't enough room I believe to fit a grinder tool there. I had no idea they were welded to the manifold, I wouldn't have tried to unscrew it and I ended up breaking it free. I've tried my little drimmel and barely make any progress, I just keep breaking the wheels. maybe I need a more powerful one?
Old May 4, 2018
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Re: Spring Bolts snapped, can't get nut off exhaust connection

Yes get the heavy duty cutting disks! They work much better then the thin ones that come with it.

Old May 4, 2018
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Re: Spring Bolts snapped, can't get nut off exhaust connection

yeah get the reinforced ones, a die grinder might be small enough if you have one.
or remove the manifold
 
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