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D16Y8 intake mani, what needs to be done? (yes ive searched alot)

 
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Old Oct 30, 2005
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D16Y8 intake mani, what needs to be done? (yes ive searched alot)

ive searched alot and never find the answer only maybe a quick, it wasnt too hard just had to line some stuff up.

im very interested in this so WHAT has to be done exactly to get it to fit and work.
Old Oct 31, 2005
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i've yet to figure out anything i read the posts about people doing it and nobody does a DIY or responds to my pm's, so i'm lost just like u
Old Oct 31, 2005
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From what I have gathered by reading all posts related to it:

You have to enlarge two of the bolt holes for the actual mounting.

You can then either A) Fabricate a new mounting plate for your d17 throttle body, or B)modify existing sensors to work with the d16 throttle body. You will also need to run a return fuel line for the new fuel rail and install / wire up different injectors.
Old Oct 31, 2005
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would rsx injectors work? and so id have to buy a fuel return system??
Old Oct 31, 2005
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Originally Posted by black01civic
where do i search for it???



HAHAHA!!!!! J/K i would love to see a full write up on it also!
Old Oct 31, 2005
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I was wondering this also, I was thinking that we would be able to cut off the D16 intake flange and weld on ours since we can separate it from our plastic intake manifold. Now the only major issue that Im worried about is if the runners would line up with our intake manifold flange.

If everything lined up ok (not perfectly, murphy's law) i think we can still use our fuel rail and injectors to save us more headaches with modifying our fuel system. Im seriously planning to do this and once my term papers and assignments are done imma go intake hunting and experiment...lol.

If anyone has more insight into this please post!!

Bump!!
Old Oct 31, 2005
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Originally Posted by Shifty
I was wondering this also, I was thinking that we would be able to cut off the D16 intake flange and weld on ours since we can separate it from our plastic intake manifold. Now the only major issue that Im worried about is if the runners would line up with our intake manifold flange.

If everything lined up ok (not perfectly, murphy's law) i think we can still use our fuel rail and injectors to save us more headaches with modifying our fuel system. Im seriously planning to do this and once my term papers and assignments are done imma go intake hunting and experiment...lol.

If anyone has more insight into this please post!!

Bump!!
My understanding is it lines up fine but there is something about the bolt holes thats something needs to be done
Old Oct 31, 2005
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Originally Posted by tfnaaf
My understanding is it lines up fine but there is something about the bolt holes thats something needs to be done
If thats the case, then i dont think that enlarging the holes should be that bad unless the arent near the same vicinity at all. Damn if i had a plasma cutter and a welder this would be so much easier.

Its either this or ITBs....lol....so far its this.
Old Oct 31, 2005
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Originally Posted by Shifty
If thats the case, then i dont think that enlarging the holes should be that bad unless the arent near the same vicinity at all. Damn if i had a plasma cutter and a welder this would be so much easier.

Its either this or ITBs....lol....so far its this.

It shouldnt be too much different than what i did.



I cut the stock flange off, and welded the stock D17 injector plate on. Then made a TB adaptor plate and welded it on.
Old Oct 31, 2005
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Originally Posted by turboengnr
It shouldnt be too much different than what i did.



I cut the stock flange off, and welded the stock D17 injector plate on. Then made a TB adaptor plate and welded it on.
It do anything for you?
Old Oct 31, 2005
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Originally Posted by turboengnr
It shouldnt be too much different than what i did.



I cut the stock flange off, and welded the stock D17 injector plate on. Then made a TB adaptor plate and welded it on.
you were the person i had in mind to ask....lol. so did you notice any gains?
Old Oct 31, 2005
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very large gains.

It had a larger gain than swapping the A1 motor to the A2 motor. When vtec kicks in, i get some pretty bad wheel hop in 1st gear.
Old Nov 1, 2005
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so you basically kept the stock TB, injectors, plate, etc and put a d16 intake in between?

doesnt sound too complicated. any pics of the intake not on the motor?
Old Nov 1, 2005
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Old Nov 1, 2005
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what intake mani is that?
Old Nov 1, 2005
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^look in his sig its a gsr manifold
Old Nov 23, 2005
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but if you don't have a gsr im can you jsut use a regular d16 im & do the exact same thing & have it work?
Old Nov 23, 2005
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cause my firend has an extra im at his place & i might try it out.
Old Nov 24, 2005
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any intake manifold other than the stock D17 manifold will require modification to fit.
Old Nov 29, 2005
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*subscribes* i want to do this when i do my head swap. i am going to start looking for a manifold now
Old Nov 29, 2005
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well i just bought one off ebay for $60 shipped gsr mani. hopefully it works like you say turbo. ill be using it with the ex head swap but the ehad will be PnP with a race valve grind with stg 2 crower cam set up cam gear and emanage. i want to be the first n/a to break 13's
Old Nov 29, 2005
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the gsr mani was harder to make fit than my 60-1 turbo and my 31" x 10" x 3" intercooler.

I hope you are good with a tig, or have a lot of money.
Old Nov 29, 2005
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that is what i would have liked to know before hand. but i have friends that can weld like no other. so that wont be a problem. not to mention that i have a spare head to start the fabrication. i will probably use a gsr tb as well since they can be had pretty easily. the biggest problem i see using the tb from the gsr is adapting the tps. but over all i knew it would take some fabrication. i think this is a better flowing option that the d16 mani and i got it for cheap
Old Nov 29, 2005
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what about the throttle wire and sensors? i have also seen others that where flipped unpside down and put on, any reasons for that?
Old Nov 29, 2005
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Originally Posted by drunkenmagnum
what about the throttle wire and sensors? i have also seen others that where flipped unpside down and put on, any reasons for that?
the map sensor will bo into the new manifold might take an extension. i may use a tps from a gsr if i need to as long as the voltage is the same for both car there wont be a problem. if i dont use the gsr tb then ill use a 7th gen stock tb bored and the tps just stays in the same location but the wires may need to be extended
Old Nov 29, 2005
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i had a thread dedicated to building the manifold.

and you need more than just the head to build it. You have to make it clear the firewall, the coolant lines, etc.

If you dont build it in your car, then youre probably going to screw yourself.
Old Nov 29, 2005
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where is that thread located?
Old Nov 29, 2005
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caorndorff should have most the answers to these questions, but he is offline
Old Nov 29, 2005
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i just remembered that in another thread somebody gave a simple but to the point summary of what needs to be done, ill try to find it.
Old Nov 30, 2005
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what exactly did you do about the stock sensors did your check engine light come on. also what kind of manifold is that. post up some picks of how it was done



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