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A/C compressor clutch wont release

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Old 08-18-2015
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A/C compressor clutch wont release

Hey guys, long time lurker, but first post for me. Need some help from the experts on here. 2007 Civic Ex A/C issue.


My problem is that my compressor runs ALL the time. Doesn't matter if the A/C is on or off, doesn't matter if the defrost is on or off. Doesn't matter if the temp is set to hot or cold. Doesn't even matter if the air is turned completely off. My compressor is always running. It is always engaged and never releases. And in this process it freezes the low pressure line and stops blowing any air out of my vents, hot or cold.


The main thing is that the compressor and A/C work fine in the city, but 5 minutes or so on the interstate and the lines are frozen solid. I am assuming this is because the clutch is always engaged and it is spinning so fast on the interstate that it freezes over quickly.


I have done some searching on other threads and a few things before just jumping on here to ask.


I swapped relays with the a/c clutch relay, didn't make a difference, so I am guessing the relay is not bad (thought I am going to buy a new one tomorrow just in case),


I unplugged the compressor from the top of the alternator and of course it shuts off, along with the fan.


The other thing I did, I was hoping this would point to being the problem, was I unplugged the control panel inside the car. When I did this, the compressor released and was not running. I was trying to find what controls the compressor, telling it when it needs to be working or at rest. I don't mind replacing parts, but don't want to go replacing everything if I don't need too.


Thanks for your time and info, hopefully get this thing fixed here pretty soon.
Old 08-18-2015
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Re: A/C compressor clutch wont release

Puzzling does it make any odd sounds? Kinda like whirring sound or a scraping?
Old 08-18-2015
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Re: A/C compressor clutch wont release

Have you tried cleaning the switch on the console? A little compressed air might dislodge dust and or debri. Also you might try plugging a toggle switch or click button to see if it is a bad switch it might just be a simple $5 fix.
Old 08-18-2015
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Re: A/C compressor clutch wont release

I unplugged the control panel inside the car. When I did this, the compressor released and was not running.
Wait, you said it still runs the AC even when the panel is turned off? Needs the control panel.

Last edited by ezone; 08-18-2015 at 09:32 PM.
Old 08-18-2015
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Re: A/C compressor clutch wont release

Originally Posted by Star1967
Have you tried cleaning the switch on the console? A little compressed air might dislodge dust and or debri. Also you might try plugging a toggle switch or click button to see if it is a bad switch it might just be a simple $5 fix.




I have not tried cleaning it, are you thinking that maybe the switch it stuck down or something? I will pull the panel apart tomorrow and take a look at it. When your talking about a toggle switch, do you mean replacing say the A/C button with a toggle to see if its bad? Does say the A/C button have more signal output to the compressor than the max a/c or visa-versa? Thanks!!
Old 08-18-2015
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Re: A/C compressor clutch wont release

Originally Posted by ezone
If the evap temp sensor is good and accurate.....then.....
Needs a HVAC control panel.


Do the self diagnosis mode on the control panel and see if it spits out any codes first, but I think it will need the HVAC control panel.


Wait, you said it still runs the AC even when the panel is turned off? Needs the control panel.


I did the self diagnosis both when it was running correctly and when it was frozen over and no codes either time.


The compressor runs when I have the air switched completely off, but when I unplug the control panel the compressor clutch releases and the fan turns off.
Old 08-18-2015
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Re: A/C compressor clutch wont release

but when I unplug the control panel the compressor clutch releases
Needs the HVAC control panel.
Old 08-18-2015
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Re: A/C compressor clutch wont release

Is the evap temp sensor the one behind the glovebox somewhere? Maybe I will take a shot at that tomorrow also, assuming its not too expensive. Going to replace the relay (5 bucks) and see if that does anything. I don't think it will since I swapped with the fan relay and nothing changed, but you never know.
Old 08-18-2015
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Re: A/C compressor clutch wont release

Originally Posted by masongardner
Is the evap temp sensor the one behind the glovebox somewhere? Maybe I will take a shot at that tomorrow also, assuming its not too expensive. Going to replace the relay (5 bucks) and see if that does anything. I don't think it will since I swapped with the fan relay and nothing changed, but you never know.
Don't waste $5 on a relay, don't waste coin on the temp sensor either.


The HVAC control panel is bad. Replace it.
Old 08-18-2015
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Re: A/C compressor clutch wont release

Originally Posted by ezone
Don't waste $5 on a relay, don't waste coin on the temp sensor either.


The HVAC control panel is bad. Replace it.


Is it a common problem with these guys? I hope its as easy as replacing 1 part. That would be nice.
Old 08-18-2015
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Re: A/C compressor clutch wont release

Originally Posted by masongardner
Is it a common problem with these guys? I hope its as easy as replacing 1 part. That would be nice.
Apparently it is becoming more and more common as they age.

I've only seen one 8th gen car with a bad HVAC control unit (the panel) at work so far this year, but there have been several more found bad on the forums.
Old 08-18-2015
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Re: A/C compressor clutch wont release

Originally Posted by ezone
Apparently it is becoming more and more common as they age.

I've only seen one 8th gen car with a bad HVAC control unit (the panel) at work so far this year, but there have been several more found bad on the forums.


Cool, ill see if the local junkyard has one tomorrow, if not, amazon or ebay. Thanks for the help. I will be sure to report back.
Old 08-19-2015
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Re: A/C compressor clutch wont release

I'm sure somebody knows, but what is it that tells the compressor clutch to engage and disengage before it freezes. Temp sensor aomewhere?
Old 08-19-2015
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Re: A/C compressor clutch wont release

Originally Posted by masongardner
I'm sure somebody knows, but what is it that tells the compressor clutch to engage and disengage before it freezes. Temp sensor aomewhere?
If your control panel were working correctly, the evaporator temp sensor would tell the panel what the temperature in the core is, and the panel decides when to cycle the compressor off and on. (cycles at roughly 36-42 degrees or so, high enough so it does not freeze up)

As it stands now, your control panel is bad keeping the compressor running all the time --- even when the panel is turned off.

(The panel failure is actually keeping the "AC Request" signal to the PCM turned on, the PCM is what operates the compressor and fans based on that request.)


The compressor (and fans) shut off when you unplugged the panel so it's not a stuck relay causing it.



I'd have no problem replacing the HVAC control panel based on what you have written.
Old 08-20-2015
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Re: A/C compressor clutch wont release

Finally have a day off work tomorrow, going to try to find a panel in my area and replace it. Thanks for the info, always curious on how this stuff works.
Old 08-21-2015
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Re: A/C compressor clutch wont release

Big shout out to you guys! Looks like the hvac panel I got from the junkyard fixed my problem! I can commute in a cool car now (without it freezing over). THANKS YOU GUYS!
Old 08-21-2015
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Re: A/C compressor clutch wont release

Originally Posted by ezone
If your control panel were working correctly, the evaporator temp sensor would tell the panel what the temperature in the core is, and the panel decides when to cycle the compressor off and on. (cycles at roughly 36-42 degrees or so, high enough so it does not freeze up)

As it stands now, your control panel is bad keeping the compressor running all the time --- even when the panel is turned off.

(The panel failure is actually keeping the "AC Request" signal to the PCM turned on, the PCM is what operates the compressor and fans based on that request.
The compressor (and fans) shut off when you unplugged the panel so it's not a stuck relay causing it.



I'd have no problem replacing the HVAC control panel based on what you have written.
You were spot on!! Thanks for the help!
Old 08-21-2015
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Re: A/C compressor clutch wont release

Originally Posted by masongardner
You were spot on!! Thanks for the help!


YW
Old 06-17-2019
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Re: A/C compressor clutch wont release

I hate to revive an old thread, but I'm not making any progress on my car. It seems to have all the same symptoms EXCEPT it continues to run after I unplug the control panel.Unplugging the compressor plug near the alternator turns the system off, as does removing the relay, and when I cut the wire from the PCM to the relay box (to cross out the possibility the wire shorting to the chassis somewhere). I ran a temporary new wire from the PCM to the relay and the compressor and fans still ran.

Any other ideas? Is there anything else that can command the PCM to give the AC relay ground? Is there anything between the heater control panel and the PCM that could cause an issue?
Old 06-21-2019
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Re: A/C compressor clutch wont release

Originally Posted by tdwpgtp
I hate to revive an old thread, but I'm not making any progress on my car. It seems to have all the same symptoms EXCEPT it continues to run after I unplug the control panel.Unplugging the compressor plug near the alternator turns the system off, as does removing the relay, and when I cut the wire from the PCM to the relay box (to cross out the possibility the wire shorting to the chassis somewhere). I ran a temporary new wire from the PCM to the relay and the compressor and fans still ran.

Any other ideas? Is there anything else that can command the PCM to give the AC relay ground? Is there anything between the heater control panel and the PCM that could cause an issue?
Because the PCM is part of the system: hvac > pcm > compressor

I'd plug in my scanner and view live data.......see the status of AC REQUEST (y/n) and see if the PCM is actually commanding the clutch relay and fans to be on, or off.
THEN I use that info to decide my next checks.
Old 06-25-2019
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Re: A/C compressor clutch wont release

Originally Posted by ezone
Because the PCM is part of the system: hvac > pcm > compressor

I'd plug in my scanner and view live data.......see the status of AC REQUEST (y/n) and see if the PCM is actually commanding the clutch relay and fans to be on, or off.
THEN I use that info to decide my next checks.
Is that something I can do with my cheapo bluetooth scanner, or do I need a real scanner?

Additionally, I DID replace the multiplex unit, since it was 15 bucks at a junk yard. So far it seems to have fixed the issue, but since it has always been intermittent, I am going to give it some time. HOWEVER, now with the new multiplex unit, the keyless entry no longer works. There shouldn't be any programming that needs to be done for the multiplex, correct? I did notice that the original fuse box had a fuse for heated seats, even though the car never had heated seats, and the new one does not have contacts for a fuse there. Is it possible that they used the heated seats fuse for the keyless entry receiver? Or is there something else I am missing?
Old 06-29-2019
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Re: A/C compressor clutch wont release

Originally Posted by tdwpgtp
Is that something I can do with my cheapo bluetooth scanner, or do I need a real scanner?
I have no clue what data your cheapo unit is capable of.

Additionally, I DID replace the multiplex unit, since it was 15 bucks at a junk yard. So far it seems to have fixed the issue, but since it has always been intermittent, I am going to give it some time. HOWEVER, now with the new multiplex unit, the keyless entry no longer works. There shouldn't be any programming that needs to be done for the multiplex, correct? I did notice that the original fuse box had a fuse for heated seats, even though the car never had heated seats, and the new one does not have contacts for a fuse there. Is it possible that they used the heated seats fuse for the keyless entry receiver? Or is there something else I am missing?
If it worked before you replaced the fusebox but now it does not, logic says whatever you did has everything to do with why it doesn't work now.
Wrong fusebox? (IIRC there was something like 15-20 different part numbers in the Honda parts catalog over 5 model years)
Wire plug not fully seated in the box (or missing)?
Fuse(s) not in the correct slot(s)?

BTW in earlier reply I may have just assumed you have a 2006 or newer car because this thread is 8th/9th gen, not 7th gen.
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