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catalytic converter crush washer not sealing

 
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Old 02-16-2010
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catalytic converter crush washer not sealing

I'm ready to start bashing my head into a wall. I've been battling my exhaust system for several months now. The crush washer following converter to the b-pipe doesn't seal well. Its loud when in gear accelerating, and i can hear a psst noise momentarily if i rev it trying to find exactly where the leak is. New magnaflow converter, new b-pipe and new muffler, all with new gaskets.

I originally tightened it, but it wouldn't crush as much as i would have liked it to, but figured a little heat from running it followed by retorquing it would do the trick... several attempts to repeat that process has lead me to give up. 1 corner of the bpipe flange is bent alittle from tightening and the crush washer not crushing anymore. the other 2 corners are almost flange to flange from crushwasher flattening when torqued.. WTF.

where do i go from here. its louder than it should be and VERY irritating.
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Old 02-16-2010
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Re: catalytic converter crush washer not sealing

What is a b-pipe? Mid pipe? Cause that's what follows the cat on an ex...
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Old 02-17-2010
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Re: catalytic converter crush washer not sealing

may want to retry using muffler mend putty
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Old 02-17-2010
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Re: catalytic converter crush washer not sealing

service manual has it labled as the b pipe. I assume that we are talking about the same one. following converter leading to muffler.

thanks gear box, I'll give it a try when weather clears.
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Old 02-17-2010
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Re: catalytic converter crush washer not sealing

what model is it ??? is the cat in the header or further down. is it a donut gaskit or a flat gaskit ???
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Old 02-20-2010
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Re: catalytic converter crush washer not sealing

Originally Posted by lowlife9
what model is it ??? is the cat in the header or further down. is it a donut gaskit or a flat gaskit ???

94 civic dx, mt. converter is below driver, not on header. this is a link similiar to the one i got. mine from murrays. link
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Old 02-20-2010
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Re: catalytic converter crush washer not sealing

Yeah i would throw some type of high temp sealent around it.. i did that when my stock manifold had a small hole in it and it worked perfectly just make sure you give it enough time to cure
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