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Custom small case GM high output alternator install in 7th gen!!!!!!!!! PICS!!!!!!!!!

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Old 01-22-2006   #16 (permalink)
MegaHurtz
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^^ The pics work fine, I host them myself

05reverb: The kit is 100% plug and play. the modifications would be done by us and then shipped to you. You could always do the modifications yourself and put your own alternator in, but given the amount of work involved it's far better to buy the kit that we will be offering as it will save you hours and hours of labor. The reason that I can post pics of how it's done is because I'm confident that after seeing the amount of work firsthand, nobody will want to go to that kind of effort to do the retrofit. At the price we will be offering the kit at with the modifications already made is a great deal compared to the amount of labor involved
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Old 01-22-2006   #17 (permalink)
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Anyway, on to the remainder of the pics....

A kind of crappy picture of the windings. I wanted to get a picture with the case opened, but the guy put it back together before I had a chance. What I wanted to show was that it has 3 sets of 4 windings as opposed to the stock one which has 3 sets of 2 windings. Much more heavy duty



A (kind of crappy) shot of the regulator and such. Just to give you an idea of what it looks like inside. As you can see we used a Honda regulator, which I believe was pulled from an Accord.



A shot of the final fitting of the alternator. In this pic you can see the bushing that was used to hold the alternator in place (on the left). You can also see where the OEM plug goes in to the alternator.



Another shot from the front. Again you can see the bushing, as well as the new belt that we had to pick up as the stock one was too short.



0 gauge wire was installed between the alternator and battery to supplement the now too small stock wire. Both wires were installed, so the stock one isn't left hanging. The black boot looks ugly in this pic, but we trimmed it up and it fits real nice now.



A final shot of everything all wired up. As you can see we just ran the 0 gauge along the front and into the battery. I prefer blue wire, but we had to use what we had available . Once I get some loom on there you won't be able to tell the difference anyway.



And that's it!

We didn't have a load tester handy today to test the output, but playing a sine wave through my system we got it to pull 157a. I completely expect it to produce 180a under full load though, probably be even a bit more.

Last edited by MegaHurtz : 01-22-2006 at 09:25 PM.
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Old 01-22-2006   #18 (permalink)
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And to anybody who might be interested in buying this package... I'm not sure of a price yet, we have to make sure of the costs of certain parts that are needed for this specific install such as the two brackets and the new belt that we used. It shouldn't take long though, I will talk to the guy sometime this week and he should be able to give me a price. Once that happens, everybody can PM me and we can start taking orders and producing kits!!!
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Old 01-22-2006   #19 (permalink)
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157 amps, talk about obnoxious
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Old 01-22-2006   #20 (permalink)
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Thank you
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Old 01-22-2006   #21 (permalink)
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im prolly in. is there any power loss with a HO Alternator?
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Old 01-22-2006   #22 (permalink)
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Damn i'm drooling my ass off. Props for the hard work.
One question, how well would these work with isolators? Because the stock alternator didn't do too well.
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Old 01-22-2006   #23 (permalink)
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It would work fine

you mean power loss as in HP? no not really... when we were testing today i had the engine revved to 2000 and let it rip full volume and the engine bogged down a bit, but in general it should be fine
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Old 01-23-2006   #24 (permalink)
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cool, then yeah im prolly in!!
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Old 01-23-2006   #25 (permalink)
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i know i've already commented, but DAMN

major props to you... i'm really looking forward to this kit... i'm tired of frying Honda alternators and Yellow Tops
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Old 01-23-2006   #26 (permalink)
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you can have the first non-prototype kit then I'll let you know asap when I have a price
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Old 01-23-2006   #27 (permalink)
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sounds great

if it can handle my system, then it should be good to go for just about everyone else lol...

just got my income tax return, so i have the cash and i'm ready to go... i'll be waiting for the update!
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Old 01-24-2006   #28 (permalink)
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dude if it can't handle your system then you have issues
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Old 01-26-2006   #29 (permalink)
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Wow, this is crazy.. Mega, I give you you props for this.. Let me know a price!! I don't need it cuz I have a ohio generator but I'm just curous on a price to see how much I could have saved lol
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Old 01-26-2006   #30 (permalink)
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wanna have some fun, toss in a variable regulator =)
16-18v = fun
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