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Old 10-07-2009   #1 (permalink)
electric130
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I'm a believer in suppression diodes now.....

I have seen schematics for headlight relay harnesses showing a diode across the coil terminals of the relay. i never saw the need to put them in. now i know that there's significant data out there that shows that when a relay de-energizes, the energy stored in the coil has to go somewhere and it can spike the voltage of the system.

so i have 2 relays for my HID retro, one for each ballast. about a year ago, i started noticing a click when i turned the lights off that was coming from my stereo. as the relays got some age on them, the click turned into a thump from my speakers and my sub.

so i put an oscilloscope on the 12v (all relays and ballast power coming straight off the battery) and it measured a 38vdc spike when the relays turned off and the ballasts shut down. i thought it might be the ballasts, but those disconnected and i was still getting the spikes.

so i bought some $4.50 relays from Mouser/Newark that had the suppression diode built in. no more thump and no more voltage spikes.

so what's the point of all this? well, after a year of voltage spikes everyday, my Kenwood sub amp stopped working. it was going into protection mode. after i got the diode relays, i bought a new amp and life was good. today i got around to opening up the amplifier and the pic below is what i found (2 fried transistors). moral of the story......spend $3 more than the $1.50 relays and get some with diodes so you don't fry your electronics.

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Old 10-07-2009   #2 (permalink)
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Re: I'm a believer in suppression diodes now.....

from all the wiring and electronitc guys out there.......

DUH!!!

if it's a mecanical switch then u can decide to omit it but NEVER omit it on electronics.
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Old 10-07-2009   #3 (permalink)
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Re: I'm a believer in suppression diodes now.....

i took it forgranted because the 24v relays i use on automated machines all have them built in standard. most automotive relays don't have them though. you have to make an extra effort to locate ones that do. you walk into any auto parts store and the cube relays they sell for fog light kits don't have diodes.
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Old 10-07-2009   #4 (permalink)
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Re: I'm a believer in suppression diodes now.....

Is the amp fixable?
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Old 10-07-2009   #5 (permalink)
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Re: I'm a believer in suppression diodes now.....

yeah its one of those things most people are too lazy to implement. there are alot of other relays on the car stock, i wonder if those have suppression including the stock headlight relay. ive heard of headlight switches frying because of current back flow. i ran various hid setups for a year and never had a problem, but im sure its doing some damage somewhere.
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Old 10-07-2009   #6 (permalink)
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Re: I'm a believer in suppression diodes now.....

might have been the combo of relays and ballast i had?
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Old 10-07-2009   #7 (permalink)
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Re: I'm a believer in suppression diodes now.....

Quote:
Originally Posted by lordhelmet View Post
Is the amp fixable?
probably. visibly, there's just the 2 transistors. there could be other components bad too. the amp is over 7 years old, so is it worth the time and money to repair a 300w 7yr old amp? not to me. i threw it in the trash and bought a JL Audio G1300 amp.
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Old 10-08-2009   #8 (permalink)
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Re: I'm a believer in suppression diodes now.....

Good show&tell! That splains the installation I saw where one sie of the diode had broken off the relay terminal & everything still worked fine. I asked the guy who installed it what the diode was for. Whatever he said didn't tell me a thing (no speeka de lingo) but i soldered it back on figuring there hadda be a reason for it. Thanx!
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Old 5 Days Ago   #9 (permalink)
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Re: I'm a believer in suppression diodes now.....

here's the link for the relays i bought:

http://www.mouser.com/Search/Product...9-CB1F-D-M-12V
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